AAI has been a leading national distributor of ChemTrend products for 20 years
and have found it to be one the leaders in the release industry.
We have such confidence in it, that all molds we manufacture
and sell are all PreSealed and PreWaxed before they leave
our manufacturing facility.
|
 |
| Chem-Trend Multirelease Waxes |
|
|
Cultured Marble Solid Surface Product Overview
| Cultured Marble - Class A Finish |
| Process/Parts |
Mold Cleaner |
Sealer 15 |
Chemlease PMR |
Chemlease 41-90 |
Chemlease 75 |
Chemlease FC500 |
Chemlease FC304 |
Chemwax 100 |
| Flat Stock |
X |
X |
|
|
X |
|
|
|
| Bowls |
X |
X |
|
|
X |
|
|
|
| Tubs |
X |
X |
X |
|
X |
|
|
|
| Top Hats |
X |
X |
|
|
X |
X |
|
X |
| Problem Flanges |
|
|
|
|
|
X |
X |
X |
| Plugs/Masters |
|
|
|
|
|
X |
|
X |
| Solid Surface |
| Process/Parts |
Mold Cleaner |
Sealer 15 |
Chemlease PMR |
Chemlease PMR 90 |
Chemlease 41 |
Chemlease 41-90 |
Chemlease 75 |
Chemlease FC500 |
| Flat Stock |
X |
X |
|
|
|
X1 |
X2 |
|
| Bowls |
X |
X |
|
|
|
X1 |
X2 |
|
| Tubs |
X |
X |
X2 |
|
|
|
X2 |
|
| Top Hats |
X |
X |
|
|
|
|
X |
X |
| Problem Flanges |
|
|
|
|
|
|
|
X |
| Plugs/Masters |
|
|
|
|
|
|
|
X |
X1 - for matte or satin finisih
X2 - for Glossy, Class A finish
T E C H N I C A L D A T A
Chemlease Mold Release Agents for Composites
| Product |
Description |
Mold
Cleaner |
An excellent blend of solvents designed to dissolve and remove wax from composite molds. Also excellent for cleaning brushes, rollers, and other equipment. |
| 15 |
A semi-permanent mold sealer for new molds, micro-porosity, and repair areas. #15 mold sealer is excellent for breaking in new, or reconditioned composite molds. |
| PMR |
A semi-permanent, multiple release, high gloss system for gel coated composite parts. PMR provides the highest gloss possible from high gloss tooling. Ideal for general fiberglass and cultured marble tubs. |
| 75 |
#75 High Gloss, Semi-permanent Mold Release Agent is ideal for cultured marble. #75 can be used with most (double and single sided) tapes, clays and waxes. #75 is also recommended for most high gloss marine applications. |
| 41-90 |
A semi-permanent, multiple release, system that provides a matte to satin finish for parts where a high gloss is not desired. 41-90 is available for aggressive drafts, or for closed molded applications where high chemical aggression is common (DCPD). 41-90 is recommended for non-gel coated composite applications, such as : solid surface, and RTM. |
| FC 500 |
An excellent mold sealer/release agent for wood plugs and masters, as well as for releasing urethanes. |
Product Benefits:
Eliminates use of wax.
Reduces labor costs.
Provides excellent gloss while keeping fine detail.
Allows multiple molding cycles between applications.
Application Instructions:
(wiping)
1. Mold surface must be thoroughly cleaned to remove all traces of wax, release agents, and sealers.
2. Surface should be dry and free of contaminates.
3. Saturate clean cotton cloth (not dripping) and wipe on a smooth continuous film of no more than a few square feet at a time.
4. While film is still wet wipe the surface with a second clean dry cotton cloth until film is left dry and clear.
5. Repeat above procedures until entire mold surface is covered.
6. Apply a minimum of five coats allowing one to two minutes dry time for each.
Note: A touch up coat should be applied after the first five to six cycles to ensure proper conditioning of the mold when it is initially put into production.
(spraying)
1. Mold surface must be thoroughly cleaned to remove all traces of wax, release agents, and sealers.
2. To apply by spraying use a hand held manual spray bottle or a dry air system. It is important that all containers and spray lines by thoroughly clean and dry.
3. Keep spray nozzle 10 to 15 inches from mold surface and apply smooth, thin continuous film. Do not allow to run or drip by over applying. 4. While film is still wet wipe the surface with a second clean dry cotton cloth until film is left dry and clear.
5. Repeat above procedures until entire mold surface is covered.
6. Apply a minimum of five coats allowing one to two minutes dry time for each.
Note: A touch up coat should be applied after the first five to six cycles to ensure proper conditioning of the mold when it is initially put into production.
Troubleshooting Tips:
1. Keep container closed at all times when not in use. Material is susceptible to reaction with moisture in atmosphere.
2. Mold must be thoroughly cleaned and dried before application.
Note: A good test is to use a small piece of masking tape on the CLEAN mold surface to ensure that there is sufficient resistance when removing the tape. After applying the mold release, the same tape test can be used to check for missed spots. Tape should release with very little resistance if mold release has been properly applied.
3. Material should be clear with no noticeable precipitate. If cloudy or milky, material is contaminated.
4. Areas of application should be well ventilated.
5. Strenuous buffing of the mold surface can remove the Polyester Mold Release due to excessive friction.
6. Patches from mold repairs should be allowed to cure thoroughly as styrene gas off can attack the Mold Release film if it is applied to a patch that is still "green" (uncured).
Users shall determine the suitability of the product for his intended use and assume all risks and liabilities in connection therewith. All information supplied by Chemlease Inc. is based on our beliefs that it is reliable and is intended for use by persons having technical skill at their own discretion and risk. Since conditions of use are outside Chemlease Inc. control, we can assume no liability for results obtained or damage incurred through the application of the data presented.
|
|